Precise fill levels and properly sealed bottles are critical for meeting regulatory standards, ensuring product quality, and customer satisfaction in the beverage industry. Human inspections often lack accuracy and efficiency, making AI systems especially valuable.
The customer faced issues with inconsistent fill levels and defective caps, leading to production downtime, legal challenges, and high costs.
The system uses high-resolution cameras and AI algorithms to detect defects like faulty closures and fill levels in real-time, automatically removing defective products to ensure flawless production.
Inaccuracy: Human inspections missed up to 20% of defects.
Precision: Nearly 100% detection accuracy.
High costs: Manual inspections required significant human resources.
Cost reduction: Savings through automation and fewer recalls.
Production downtimes: Defective products led to recalls and reputational damage.
Production stability: Streamlined operations without unexpected disruptions.
Find out in detail how our customer increased its product quality and saved inspection costs at the same time by using an AI-based visual quality inspection.
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