Inspection of Pills

AI-based inspection systems are crucial in the pharmaceutical industry due to strict regulations and the need for traceability. Errors can result in severe health risks and significant financial losses.

  • PRODUKT

    Pills

  • INDUSTRIE

    Pharma

  • GESAMTERSPARNIS / JAHR

    €180,000

Situation

The traditional system suffered from high error rates when detecting cracks, discoloration, and foreign objects, leading to pseudo-scrap and extensive manual re-sorting, increasing production costs and workload.

The AI-based system detects defects more flexibly and precisely, reduces errors by over 90%, eliminates unnecessary pseudo-scrap, and minimizes manual interventions.

Before

Previous Inspection System

After

AI-based Visual Inspection System

High Pseudo-Scrap Rate: Misidentified defective products led to losses.

Reduced Pseudo-Scrap: Saved resources and production capacity.

Manual Effort: Staff had to inspect allegedly defective products.

Automated Control: Employees focus on value-added tasks.

Frequent Rule Adjustments: Continuous recalibrations increased maintenance.

Flexible System: AI adapts without constant rule adjustments.

90%
Reduction of False Positives
9 Months
ROI
30%
Increase in Production Efficiency

Case Study

Find out in detail how our customer increased its product quality and saved inspection costs at the same time by using an AI-based visual quality inspection.

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